Описание
Поскольку ПТФЭ не течет при температуре выше точки плавления, его нельзя лить под давлением, и для этого требуются специальные методы обработки. Формованный ПТФЭ обрабатывается путем прессования порошка сначала в заготовки, а затем спекания заготовок в процессе, аналогичном обработке спеченного металла. Этот процесс создает геометрические формы, которые затем можно обрабатывать, сплавлять и/или сваривать.
Automatic molding, a semi-automated form of compression molding, is the process SuKo uses for the manufacture of medium-volume to large-volume net molded and near net molded PTFE components. The automatic molding process requires dedicated tooling, typically requires minimal operator intervention and plastic parts can be fabricated relatively rapidly.
With the use of precise tooling and processing, parts manufactured using the automatic molding process can be produced to relatively close tolerances, but not to the accuracy of a fully machined part. Components are economically molded by utilizing a process of automated filling of the die cavity, applying pressure, and part ejection.
Other advantages of the Automatic molding process include:
· Little or no scrap material as compared to the “typical” PTFE machining process from stock shapes (rod or tube)
· Lower part cost, with minimal or sometimes no machining steps required
· Components that are molded and sintered into final forms and shapes have reduced stress defects compared to machined parts (from cutting, milling, etc.)
Product Description for Compression Molding:
The SuKo molding department has the capability to produce compression molded PTFE rod and tube stock to meet and exceed your exact specifications and tolerances. SuKo has over 1,000 mold sizes to manufacture stock shapes from 1” OD to 26” OD in Virgin PTFE, as well as all industry standard and custom blended materials. One of the benefits of compression molded rod or tube is the relatively low cost of this method. It typically does not require special tooling beyond what SuKo already possesses.
With an extensive array of in-house equipment, SuKo is your one-stop source to handle all aspects of your compression molding component requirements. Call the specialists at SuKo for immediate assistance.
The knowledgeable SuKo staff can work with you from initial concept, through to design, production and finish. With our expertise in a wide range of plastic materials, SuKo can recommend the best plastic resins, plastic compounds and fillers to maximize performance and be cost-effective in your specific application. Contact the SuKo staff and see if automatic molding is suitable and economical for your application.
Формовочная машина оснащена функцией автоматического выталкивания (как показано на рисунке).
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| Модель № | Цилиндр диам. | Состав | Мощность двигателя |
| 5T 200*200 | >Φ70 | нажатие вверх | 1.1 KW |
| 10T 200*200 | Φ100 | нажатие вверх или вниз | 1.5 KW |
| 20T 250*250 | Φ140 | нажатие вверх или вниз | 1.5 KW |
| 30T 300*300 | Φ160 | нажатие вверх или вниз | 0.75 KW + 1.1 KW |
| 60T 350*350 | Φ220 | нажатие вверх или вниз | 1.1 KW + 1.5 KW |
| 100T 420*420 | Φ280 | нажатие вверх или вниз | 1.5 KW + 1.5 KW |
| 150T 520*520 | Φ320 | нажатие вверх или вниз | 1.5 KW + 2.2 KW |
| 200T 560*560 | Φ360 | нажатие вверх или вниз | 2.2 KW + 2.2 KW |
| 300T 600*600 | Φ420 | нажатие вверх или вниз | 2.2 KW + 2.2 KW |
| 400T 800*800 | Φ500 | нажатие вверх или вниз | 2.2 KW + 3 KW |
| 500T 1000*1000 | Φ560 | нажатие вверх или вниз | 2.2 KW + 5.5 KW |
| 800T 1200*1200 | Φ750 | нажатие вверх или вниз | 3 KW + 5.5 KW |
| 1000T 1500*1500 | Φ800 | нажатие вверх или вниз | 4 KW + 5.5 KW |
| 1200T 1600*1600 | Φ900 | нажатие вверх или вниз | 4.5 KW + 5.5KW |
| 1500T 1800*1800 | Φ1000 | нажатие вверх или вниз | 4.5 KW + 5.5 KW |
| 2000T 2000*2000 | Φ1100 | нажатие вверх или вниз | 4 KW + 11 KW |
| 2500T 1500*1500 | Φ1250 | нажатие вверх или вниз | 5.5 KW + 11 KW |
| 3500T 2400*2600 | Φ1500 | нажатие вверх или вниз | 5.5 KW + 15 KW |
| 5000T 2500*2800 | Φ900*4 | нажатие вверх или вниз | 7 KW + 22.5 KW |
