Description
Overview
The PTFE Paste Hose Extrusion Machine is a high-precision industrial system designed for the production of Polytetrafluoroethylene (PTFE) paste hoses. Renowned for their exceptional chemical resistance, high-temperature tolerance, and low-friction properties, PTFE hoses are critical in industries such as chemical processing, automotive, aerospace, medical, and food processing. This machine delivers consistent quality, precise dimensions, and efficient production for PTFE paste hose manufacturing.
Key Features
Specialized Paste Extrusion Technology
- Optimized for PTFE paste extrusion, ensuring smooth, defect-free hose surfaces.
- Features a high-performance ram extrusion system for uniform material flow and precise hose formation.
- Supports production of smooth bore and convoluted PTFE hoses.
Advanced Control System
- Equipped with a PLC (Programmable Logic Controller) and touchscreen HMI for precise control of extrusion parameters.
- Real-time monitoring of temperature, pressure, and speed to ensure consistent wall thickness and dimensional accuracy.
- Temperature control accuracy of ±1°C to prevent material degradation.
Flexible Hose Specifications
- Produces PTFE hoses with outer diameters ranging from 0.5 mm to 70 mm and wall thicknesses from 0.025 mm to 2 mm.
- Capable of manufacturing hoses with or without reinforcement (e.g., stainless steel braiding).
- Customizable die and mold designs to meet specific application needs.
Durable and Corrosion-Resistant Design
- Constructed with high-grade stainless steel to withstand the chemical properties of PTFE paste.
- Robust frame ensures stability during continuous operation.
- Modular design for easy maintenance and quick mold changes.
PTFE Hose Paste Extruder Machine
| Outside Diameter Range | 0.5-70mm |
| Wall Thickness Range | 0.025mm-2mm |
| Wall Length Range | Depends on pipe size |
| Speed of Production | 0-20m/min |
| Production Type | PTFE lined tubes, thin wall tubes, capillaries,microporous tubes, double layer tubes,multi-lumen tubes, mandrels |
| 1.Preformer | |
| Power | 1-10KW |
| Cylinder Diameter | 30-300mm |
| Length of Loading Chamber | 600-2000mm |
| Extrusion Type | bottom up |
| Pressure Type | hydraulic |
| Voltage | 380V 50HZ 3P |
| 2.Main Extruder | |
| Power | 3-10KW |
| Cylinder Diameter | 30-300mm |
| Loading Chamber Length | 600-2000mm |
| Extrusion Type | Bottom up, top down, horizontal extrusion |
| Pressure Type | Hydraulic, electric cylinders |
| Voltage | 380V 50HZ 3P |
| 3.Sintering Furnace | |
| Power | 2-10kw |
| Height | ≈9000mm |
| Temperature | 500℃ |
| Voltage | 380V 50HZ 3P |
| Number of Furnaces for Sintering | 3 |
Applications
PTFE paste hoses produced by this machine are ideal for:
- Chemical Industry: Safe transfer of corrosive chemicals, acids, and solvents.
- Automotive: Fuel lines, brake hoses, and coolant systems.
- Aerospace: Hydraulic and pneumatic systems requiring high reliability.
- Medical: Biocompatible hoses for catheters and fluid transfer.
- Food & Beverage: FDA-compliant hoses for hygienic applications.
Advantages
- Exceptional Material Properties: Produces hoses with a temperature range of -200°C to +260°C, chemical inertness, and UV resistance.
- High Precision: Ensures consistent hose dimensions and surface quality for demanding applications.
- Efficiency: Streamlined processes minimize material waste and downtime.
- Compliance: Meets industry standards such as FDA, ISO, and SAE (customizable).
- Reliability: Engineered for long-term, continuous operation with minimal maintenance.
Optional Accessories
- Stainless steel braiding machine for reinforced hoses.
- Automatic cutting and coiling units for streamlined production.
- Vacuum calibration system for enhanced dimensional accuracy.
- Inline laser diameter measurement for quality assurance.
Why Choose Our PTFE Paste Hose Extrusion Machine?
Our PTFE Paste Hose Extrusion Machine combines cutting-edge technology with robust engineering to produce high-quality PTFE hoses that meet stringent industry requirements. With a focus on precision, efficiency, and durability, this machine is the ideal solution for manufacturers seeking reliable, high-performance PTFE paste hoses for diverse applications.
For more information or to request a quote, please contact us or visit our product inquiry page.
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